1 - The wicks we purchased pre-made this time, but after having a closer look at the, I see how they could be made by dragging a cotton string through some melted wax then letting them cool straight, the metal on the bottom might not be needed with this method - i havent tested this theory yet.
2 - I haven't seen a air pocket problem with this method - the main potential for difficulties I would see would be from if the wick comes detached from the bottom after pouring the last of the wax.Thanks @barge - I'm glad you enjoyed seeing how we do the candle making :)
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Hey @jackdub, thanks for getting back to me.
Great and thanks again :D